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Rodman gun - China Pet Brush - Mobile DVR Manufacturer

Hollow casting

Engraving showing a gun being cast using Rodman hollow casting technique. The engraving shows the gun mold in the casting pit. The outer iron flask, the fire built outside the flask, and the cooling core are also shown.

Guns had been traditionally cast solid and the bore was bored out of the solid metal. With this traditional method, the gun cooled from the outside inward. Castings shrink as they cool. As each succeeding layer cooled it contracted, pulling away from the previously cooled metal creating voids and tension cracks. Rodman devised a method of casting where the gun cooled from the inside out, so that as cooling occurred, it created compression rather than tension. This resulted in a much stronger gun.

With Rodman method of casting, a cooling core was placed in the mold before casting. This core consisted of a watertight cast iron tube, closed at the lower end. A second, smaller tube, open at the bottom was inserted into the first. As the molten iron was poured into the mold, water was pumped through the smaller tube to the bottom of the larger tube. The water rose through the space between the two tubes and flowed out at the top. The water continued flowing as the metal cooled. To further ensure that the gun cooled from the inside out, a fire was built around the iron flask containing the gun mold, keeping the gun mold nearly red-hot. For an 8-inch Rodman columbiad, the core was removed 25 hours after casting and the flow of water continued through the space left by the core for another 40 hours. Over 50,000 gallons of water was used in the process. For larger guns, the cooling periods were longer and more water was used.

After cooling the gun the machining process began. The bore was bored out proper size, the exterior was turned smooth, the trunnions were turned on a trunnion lathe, and a vent was drilled.

Columbiads were not the only guns cast using Rodman method. Dalgren XV-inch shell guns for the U.S. Navy were also hollow cast. A 20-inch hollow cast gun, which may not have been identical to the two guns supplied to the U.S. Army, was sold to Peru.

Rodman guns were cast at the Fort Pitt Foundry, Pittsburgh, Pennsylvania; the Scott Foundry, Reading, Pennsylvania; Cyrus Alger & Co., Boston, Massachusetts; and the West Point Foundry, Cold Spring, New York.

Rodman guns

Rodman guns were all nearly identical in design, with a curving soda bottle shape, the only differences being the size of the gun. They were all smoothbore guns designed to fire spherical shot and shell, primarily against ships. The guns were elevated and depressed by means of a lever called the elevating bar. The point of this lever fits into ratchets on the earliest guns cast, or sockets on the later guns. The fulcrum, called the ratchet post, fit on the rear transom of the upper carriage. The ratchet post was cast iron and had several notches for adjusting the position of the elevating bar.

Only one 13-inch Rodman gun appears to have been made, but it was placed in service (Ripley 1984, p. 79). Two 20-inch Rodman guns were emplaced at Fort Hamilton, New York. A third shorter 20 inch gun was cast for the USS Puritan using the Rodman technology.

The other, smaller Rodman guns were placed in seacoast fortifications around the United States. It took 8 men to load and fire a 10-inch Rodman gun, and 12 men for a 15-inch Rodman gun.

Over 140 Rodman guns survive today and they may be seen at coastal fortifications around the country.

Length

Weight

Charge

Shot

Shell

Range

M. 1861

8-inch

119.5

8,465 lb.

10 lb.

65 lb.

50 lb.

3,873 yd.

@ 30 (shell)

M. 1861

10-inch

136.7

15,509 lb.

15 lb.

128 lb.

102 lb.

4,836 yd.

@ 30 (shell)

M. 1864

13-inch

177.6

3,271 lb.

30 lb.

283 lb.

218 lb.

---

M. 1861

15-inch

190

49,909 lb.

40 lb.

400 lb.

352 lb.

5,018 yd.

@ 30 (shell)

M. 1864

20-inch

243.5

115,200 lb.

200 lb.

1,080 lb.

750 lb.

8,001 yd.

@ 25 (shot)

Rodman guns (continued)

Number

Made

Years

Made

Current

Survivors

Foundries

Weight

Front

Pintel

Carriage

Weight

Center

Pintel

Carriage

M. 1861

8-inch

213

1861-

1865

56

Fort Pitt Foundry

Scott Foundry

West Point Foundry

4,899 lb.

4,539 lb.

M. 1861

10-inch

1,301

1862-

1867

99

Fort Pitt Foundry

Scott Foundry

West Point Foundry

Cyrus Alger & Co.

5,031 lb,

4,626 lb.

M. 1864

13-inch

1

1864

0

---

---

---

M. 1861

15-inch

323

1861-

1871

25

Fort Pitt Foundry

Scott Foundry

Cyrus Alger & Co.

22,800 lb.

21,250 lb.

M. 1864

20-inch

2

1864-

1869

2

Fort Pitt Foundry

36,000 lb.

NA

Photograph of the 15-inch Rodman gun at Battery Rodgers.

Another photograph of the 15-inch Rodman gun at Battery Rodgers. This photograph gives an excellent view of the elevation mechanism and the center-pintle carriage.

20-inch Rodman gun at the Centennial Exposition in Philadelphia, 1876. Hollow casting and the large guns that could be produced using the method were considered showpieces of American technology.

8-inch Rodman Guns Fort McHenry, Maryland. They are mounted on post-war front pintle carriages.

Photograph of cascabel of an 8-inch Rodman gun at Fort McHenry showing elevation ratchets used in earliest guns and the ratchet post.

Photograph of cascabel of an 8-inch Rodman gun at Fort McHenry showing elevation sockets used in later guns. The ratchet post is missing on this gun.

Carriages for Rodman Guns

Rodman guns were mounted on three type of carriages front-pintle barbette carriage, a center-pintle barbette carriage, and a casemate carriage. All of these carriages were made of wrought iron. All three types of carriage were similar in design having an upper carriage that was paced on a two rail chassis. The gun and upper carriage recoiled along the chassis. The chassis would pivot to train the gun left or right.

The barbette carriages were designed to fire over a parapet and could be used in either permanent or temporary fortifications. The front pintle carriage pivoted at the front of the chassis. This made the gun mount more compact and allowed the gun and detachment to be better protected by embrasures and traverses. The center pintle carriage gave the gun a 360 traverse and was stronger for guns firing at high angles because the pintle, the strongest part of the carriage, would have been under the breech when the gun was fired at high angles.

The casemate carriage was designed to fire from casemates which were chambers in permanent fortifications. The carriage was essentially a front-pintle design, with the pintle fixed in the masonry in front of the chassis and below the guns embrasure. A ongue connected the chassis to the pintle. The casemate carriage has a lower profile than the barbette carriages.

The 8-inch and 10-inch Rodman guns could be mounted on all three types of carriages. The 15-inch Rodman guns were mounted on both types of barbette carriage. The two 20-inch guns were mounted on front-pintle barbette carriages.

Period drawing of Rodman gun on a front-pintle barbette carriage

Period photograph of Battery Rodgers Alexandria, Virginia showing a 15-inch Rodman gun mounted on a center-pintle barbette carriage (rear) and an 8-inch (200-pounder) Parrott rifle mounted on a front-pintle barbette carriage (front). The 8-inch Parrott rifle used the same carriage as the 10-inch Rodman gun.

Period drawing of Rodman gun on a center-pintle barbette carriage

Period photograph of a 15-inch Rodman gun mounted on a center-pintle barbette carriage at Fort Monroe, Virginia.

Period drawing of a Rodman gun on a casemate carriage.

Photograph of a Rodman gun on a casemate carriage in Fort Knox, Maine.

Rodmans in Action

Rodman guns saw little, if any action during the Civil War. Two 10-inch columbiads were used in 1864 and 1865 in Union operation against Fort Sumter (Suter 1891, p. 117). It seems likely, due to the time period in which they were used, that these were Rodman guns rather than earlier model columbiads. Other reports of the use of 8-inch and 10-inch columbiads may refer to Rodman guns. The 15-inch Rodman guns were never fired in anger (Birkhimer 1884, p. 291,fn). The 20-inch Rodmans were only fired eight times in practice (Ripley 1984, p. 80).

Rifled Rodmans

During the War, and immediately after, attempts were made to cast rifled Rodman guns. Unsuccessful attempts were made to cast a 12-inch rifle in 1861, an 8-inch rifle in 1862, and another 12-inch rifle in 1868. (Birkhimer 1884, p. 267). However Robert Parker Parrot at the Cold Springs Foundry near the United States Army Military Academy at West Point used the Rodman water core method of casting to produce large bore rifled guns in 200, 300, and 400 pound models. Parrot rifles that had been cast using the Rodman method were inscribed with the initials WC in order to differentiate those guns from ones that had been cast using ordinary methods. Primarily these guns were used on naval vessels especially large monitors. In the 1870 and 1880 efforts focused on converting existing Rodman guns into rifles. 10-inch Rodman smoothbore guns were converted into 8-inch rifles. The first method used was inserting a wrought iron rifle sleeve through the muzzle, a similar steel sleeve was also used later. The last method involved drilling and tapping the breech of the 10-inch Rodman and inserting a rifled steel sleeve and screwing it in tight with a threaded breech plug. These breech inserted guns are easily recognized by the square ascabel which was designed to provide purchase for screwing the breech plug and liner securely into the gun.

These conversions were not viewed favorably, were primarily seen as cheap stopgaps until modern breech-loading rifles could be developed and emplaced (Birkhimer 1884, p. 293).

Confederate odmans

In 1859 Joseph R. Anderson of the Tredegar Iron Works, Richmond, Virginia and Junius L. Archer of the Bellona Foundry, Midlothian, Virginia (the only two gun foundries then operating in what would become the Confederacy) failed to adopt the Rodman technique of hollow casting, and as result the U.S. Army cancelled contracts with both firms for casting columbiads. Therefore at the outbreak of the war, southern foundries were not capable of casting guns using the Rodman method (Daniel & Gunter 1977, p. vii).

The Confederates did solid cast 8-inch and 10-inch columbiads that resemble Rodman guns. A closer examination of these Confederate columbiads reveals that they have a straighter cylindrical contour between the trunnions and the breech as opposed to the sweeping continuous curve of the Rodman gun. The Confederate columbiads have longer trunnions that were intended for use with heavy wooden carriages. The Union gun were designed to be mounted in iron carriages with thinner cheeks, permitting shorter trunnions. The exteriors of the Confederate columbiads are rough, not having been finished on a lathe as were their Union counterparts.

On November 14, 1864, and February 20, 1865, Anderson cast two 12-inch columbiads using the Rodman method at the Tredegar Iron Works. The guns were made too late and were never finished or mounted (Daniel & Gunter 1977, pp. vii, 103, 104).

8-inch Confederate columbiads at Yorktown, Virginia.

Union troops removing an 8-inch Confederate columbiad from Fort McAllister, Georgia.

10-inch Confederate columbiad at Fort Darling, Virginia.

Misnamed as Rodmans

The 3-inch ordnance rifle and the 4.5-inch siege rifle were frequently misidentified as Rodmans. Neither gun was hollow cast. The 3-inch ordnance rifle was made of hammer welded wrought iron and the 4.5-inch siege rifle was conventionally cast.

References

^ "Thomas Jackson Rodman", Confederate Artillerymen, The Civil War Artillery Page. Retrieved 12-20-2007.

^ Donald B. Webster, Jr. (July-August 1962). "Rodman's Great Guns". Ordnance: The Journal of the Army Ordnance Association (July-August). http://www.clpgh.org/exhibit/neighborhoods/strip/strip_n41.html. Retrieved 2008-07-05. 

^ "A Twenty-Inch Gun; Casting at the Fort Pitt Foundry". New York Times (February 21). 1864. http://query.nytimes.com/mem/archive-free/pdf?res=9C00E6D7143CE63ABC4951DFB466838F679FDE. Retrieved 2008-11-14. 

^ Kneeland, Samuel, ed (1867). The annual of scientific discovery, or, Year-book of facts in science and art.. Boston, Massachusetts: Gould and Lincoln. p. 111. http://books.google.com/books?id=oGQEAAAAYAAJ&pg=PA111&lpg=PA111&dq=cannon+"rough+casting"&source=bl&ots=IyuNV3u2i4&sig=zjJNqfcRMK4mqvVNIfpw9mEdqX8&hl=en&ei=IiByS4KgPIjbnAfY-oWFCw&sa=X&oi=book_result&ct=result&resnum=8&ved=0CBwQ6AEwBw#v=onepage&q=cannon "rough casting"&f=false. 

Birkhimer, William E. (1884), Historical Sketch of the Organization, Administration, Matrial and Tactics of the Artillery, United States Army, Washington, D.C.: James J. Chapman, http://www.archive.org/details/historicalsketch00birkrich, retrieved 2007-11-30 

Daniel, Larry J.; Gunter, Riley W. (1977), Confederate Cannon Foundries, Union City, Tennessee: Pioneer Press .

Gibbon, John (1863), The Artillerist's Manual (2nd ed.), New York: D. Van Nostrand .

Gorgas, Josiah (1863), The Ordnance Manual for the Use of the Officers of the Confederate States Army (1st ed.), Richmond, Virginia .

Mancucy, Albert (1955), Artillery Through the Ages: A Short Illustrated History of Cannon, Emphasizing Types Used in America, Washington, D.C.: Government Printing Office, http://www.nps.gov/history/history/online_books/source/is3/is3toc.htm, retrieved 2007-11-09 

Ripley, Warren (1984), Artillery and Ammunition of the Civil War, Charleston, S.C.: The Battery Press 

Suter, Charles R. (1891), "Report from Hilton Head, S.C., June 8, 1864", The War of the Rebellion: A Compilation of the Official Records of the Union and Confederate Armies, Series I. (Washington, D.C.: Government Printing Office) XXXV (2): 117119, http://0-cdl.library.cornell.edu.source.unco.edu/moa/browse.monographs/waro.html, retrieved 2007-11-30 

Tidball, John Caldwell (1891), Manual of Heavy Artillery Service: For the Use of the Army and Militia of the United States, Washington, D.C.: James J. Chapman, http://books.google.com/books?id=bIZakF_toHsC&dq=instructions+for+heavy+arillery, retrieved 2007-12-03 

External links

Wikimedia Commons has media related to: Rodman guns

The Civil War Artillery Page

Civil War Artillery Projectiles

Civil War Field Fortifications Website

The World's Fair and Exposition Information and Reference Guide: 1876 US Centennial Exhibition

Categories: Artillery of the United States | Coastal artillery | American Civil War weapons | Cannon

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